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Semiconductor IC TFT
Representative Products Smartphones, PCs, Televisions LCD Displays, OLED Displays

Manufacturing Insights

Essential success factors and key elements in display manufacturing explained.

A key point for success in display manufacturing.

ICs and TFT-based displays are the 2 largest semiconductor industries. The large-area manufacture technology is the key element to the success.

For ICs, the focused is on increasing the device density in a chip, e.g., minimizing the demension or building stacked structures.
For TFTs, the focus is on maximizing display areas.

TFT on Glass Process vs. IC on Si Process

TFT on Glass Process vs. IC on Si Process

This image compares TFT and IC technologies essential for TFT LED displays, highlighting the differences in manufacturing processes for display driving (TFT) and high-performance processing (IC).

TFT on Glass (Left Image):

  • Formed on glass substrates for pixel switching.
  • Ensures fast and stable display by controlling pixel ON/OFF.
  • Uses low-temperature processes for large, thin, and lightweight displays.
  • Materials:
    • a-Si TFT: Low cost, suitable for large areas but slower response.
    • Oxide TFT: High mobility for fast driving and high resolution, suitable for OLED and Micro-LED.

IC on Si (Right Image):

  • Formed on silicon substrates for high-speed processing and control.
  • Essential for high-performance displays.
  • Utilizes advanced processes for miniaturization and high integration.
  • Technology:
    • 7nm, 5nm Processes: High performance with low power consumption.
    • Challenges & Solutions: Addressing leakage currents with new transistor structures like FinFET and GAA.

This comparison clarifies the differences in application, structure, and manufacturing, providing key insights for future display and semiconductor technology advancements.

Overall, the production process has to satisfy requirements on

Successful Display Manufacturing
  • large area
  • high throughput
  • low thermal budget
  • high yield
  • high reliability
  • low cost.

Our Services

We provide customized solutions to meet our clients' specific needs.

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Offering Best Practices for Success

Delivering proven best practices in TFT LCD and ICs, ensuring optimized processes, superior reliability, and enhanced manufacturing success worldwide.

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Optimizing Manufacturing Success

We offer expert guidance to optimize TFT LCD and IC manufacturing, ensuring efficiency, reliability, and long-term success through proven methodologies.

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Driving the Future of Display and ICs

Leveraging decades of expertise, We provide future-proof solutions that drive advancements in TFT LCD and IC technology, ensuring sustained innovation and success.

Technical Consulting

Technical Advice, Project Review and Evaluation on ICs & TFTs.

Manufacture Processes

  • High-precision process design
  • Process optimization
  • Yield improvement
  • Scale-up support

Thin Film Materials

  • Material selection
  • Thin film characterization
  • Novel material development
  • Mass production evaluation

Plasma Deposition and Etching Processes

  • PECVD/ALD processes
  • Etching selectivity analysis
  • Process control
  • Low-temperature deposition

Device Structures

  • TFT & IC design
  • Structural optimization
  • Heterogeneous material integration
  • Miniaturization technology

Process and Device Reliability

  • Reliability testing
  • Failure analysis
  • Degradation mechanisms
  • Long-term stability assessment

Expert Witness

Providing Expert Analysis and Testimony for Complex Patent and Legal Disputes.

Review of patents

  • Technical evaluation
  • Prior art search
  • Patent infringement analysis

Deposition

  • Expert testimony preparation
  • Technical explanation support
  • Cross-examination handling

Court witness

  • Technical testimony
  • Expert interpretation of evidence
  • Technical explanation for juries

Comparison of IC and TFT Structures & Manufacturing Processes

Our Services

Overview

This diagram compares the structures and manufacturing processes of semiconductor ICs and TFT LCDs, highlighting their different roles and characteristics.

  • Top: Semiconductor ICs -- Function as the “brain” for data processing and signal control. Enable high integration and high-speed performance.
  • Bottom: TFT LCDs -- Function as “switches” controlling each pixel. Allow large-area, cost-effective production.

Semiconductor ICs (Top)

Structure and Manufacturing Process

  • Purpose: Used for driving the backplane of TFT LCDs.
  • Features: High-density circuitry for fast and precise data processing.
  • Process:
    • Wafer Formation → Dicing → Wiring & Transistor Layout
    • Utilizes advanced microfabrication for miniaturization and high performance

TFT LCDs (Bottom)

Structure and Operating Principle

  • Purpose: Controls each pixel’s ON/OFF state for color display.
  • Features: Thin, lightweight design with high-resolution capability.
  • Operating Principle:
    • TFT Array controls individual pixels, while Color Filters and Backlight produce color images.
  • Components:
    • Polarizers, Glass Substrate, Color Filters, Transparent Electrodes, TFTs, Storage Capacitors, Backlight
Item Semiconductor IC TFT
Role Signal Processing & Control Pixel Switching
Technical Feature Miniaturization Process (7nm, 5nm) Large-Area Manufacturing (a-Si, Oxide Semiconductors)
Application Driver ICs, Image Processing Pixel Control in Displays
Representative Products Smartphones, PCs, Televisions LCD Displays, OLED Displays

About Us

A Global Leader in TFT LCD and IC Fields.

Prof. Yue Kuo

Dr. Yue Kuo is a world-renowned authority in materials science and electronics, highly regarded for his research in thin-film technology and semiconductor devices.

With a career spanning over 40 years, he has published numerous papers and inventions, received multiple prestigious awards, and is recognized as an expert in the fields of TFT LCD and IC. In recent years, he has served as the president of The Electrochemical Society (ECS), significantly contributing to the advancement of the field in both academia and industry.

Currently, he continues to support the evolution of electronic devices through his role as a consultant and expert witness for companies worldwide, while also advising governments, universities, and research institutions with his extensive knowledge and experience.

Prof. Yue Kuo

Biography

Innovative and deadline-driven researcher with over 40 years of experience in this project.

  • Dr. Eng. Sci. and MS, Columbia University, NYC
  • Life Chair Professor, National Yang Ming Chiao Tung University
  • Nesbitt Professor and Dow Professor, Texas A&M University
  • Research Staff Member, IBM Watson Research Center
  • Principal Process Engineer & Section Manager, Data General, Sunnyvale, CA
  • Visiting Research Engineer, UC ? Berkeley
  • Pilot Lab Manager, R&D Dept., Mobay (Bayer) Corp.
  • President of ECS (2018-2019)

Topics with
Accomplishments

Comprehensive Expertise and Breakthroughs in Next-Generation Semiconductor and Display Solutions

TFTs materials, fabrication processes

TFTs materials, fabrication processes

Advanced Insights on TFT Structures, Fabrication Techniques, and Emerging Applications for Flexible Displays

  • TFT structures and fabrication processes
  • Large-area PECVD and RIE processes
  • Reliability
  • Flexible display and novel TFT applications

ULSIC technology

Cutting-Edge ULSIC Solutions: High-k Gate Dielectrics, Nonvolatile Memories, and Enhanced Reliability

  • < 1 nm EOT high-k gate dielectrics
  • Nonvolatile memories
  • Low-k interlayer dielectric
  • Reliability and lifetime
  • Planarization and isolation
ULSIC technology
Plasma thin film technology

Plasma thin film technology.

Innovative Plasma Thin Film Processes: Room-Temperature Etching, PECVD Applications, and Reliability Enhancement

  • Room-temperature plasma etch of Copper
  • PECVD a-Si:H and SiNx
  • Ta2O5, TaN, ITO, p+ to intrinsic a-Si:H etches
  • Lifetime and reliability
  • CuOx passivation layer

Solid State Incandescent Light Emitting Device (SSI-LED)

Authoritative Insights on SSI-LED Technology from a Leading Expert in Solid State Lighting

SSI-LED

Awards and Honors

Here are some of Yue Kuo's achievements from his 40 years in the TFT LCD and IC industry.

Click to enlarge

Awards

  • Edward G. Acheson Award, ECS
  • Gordon E. Moore Medal, ECS
  • Electronics and Photonics Division Award, ECS
  • Special Recognition Award, SID
  • 潘文淵 (Pan Wen-Yuan) Foundation Distinguished Research Achievement award
  • Innovation Award, TAMU System
  • Distinguished Research Achievement Award, TAMU
  • 10 IBM Invention and Technology Awards

Honors

  • Specially Appointed Professor, Osaka University, Japan
  • JSPS Visiting Fellow, Waseda University, Japan
  • Distinguished Alumni Award, NTU ChE
  • 226 invited, keynote, plenary speeches

Technical Areas

Yue Kuo’s expertise spans TFT LCD manufacturing and innovative research in future device technologies

Thin Film Transistors

A-Si:H, poly-Si, and oxide TFTs materials, devices, processes, and application in LCDs, OLEDs, mc-LEDs, imagers, sensors, etc.

ICs

IC materials, processes, and devices including MOSFET structures, deposition, etching, doping, lithography, integration, planization, isolation, etc.

Nano & Microelectronics

Microchannel electrophoresis devices, solid state incandescent LEDs, novel electronic devices.

Plasma Deposition & Etching

Large-area PECVD, RIE, plasma etching, and sputtering chemistry, physics, device effects, reliability, etc.

Thin Films

Semiconductor (a-Si, poly-Si, and oxides), dielectrics (SiO2, high-k, low-k), conductors (Cu, Al, ITO, TiN, n+, p+), etc.

Publications

Comprehensive Contributions to Academic Research, Technical Innovation, and Industry Leadership

Extensive Publications and Patents Demonstrating Expertise in TFT, ULSIC, and Advanced Materials.

  • 650 papers
  • 7 Books including
    • a-Si:H TFTs and poly-Si TFTs, Kluwer
    • Oxide TFTs, Wiley
  • 11 patents
  • 2 National Academies Panel Reports
  • Editor of 42 journals and proceedings volumes
Google Scholar Logo

Google Scholar : Yue Kuo

Provides practical information on preparing individual functional.

Thin film transistors: materials and processes

Thin film transistors: materials and processes

Editors : Yue Kuo
Publisher : Springer

Provides practical information on preparing individual functional a-Si:H TFTs and poly-Si TFTs as well as large-area TFT arrays.

Oxide Thin Film Transistors

Oxide Thin Film Transistors

Editors : Yue Kuo, Hideo Hosono, Michael S. Shur, Jin Jang
Publisher : Wiley

Oxide Thin Film Transistors is an ideal textbook resource for students who want to learn about oxide TFTs and a useful, up-to-date reference for researchers and engineers working on oxide TFTs and in related areas.

Contact Me

Technical Expertise at Your Service

Looking for insights on TFT LCD or IC technology? Contact me for expert consulting, technical advice, or litigation support.
Let’s work together to solve your challenges.
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